FLOX®

The original with over 30 years of experience: Fire without flame.

The enormous potential of FLOX® was immediately apparent as soon as the effect was discovered. The disappearance of a visible flame and the typical noise associated with it, as well as the drastic reduction in NOx emissions during complete combustion.

Fire without flame - sounds paradoxical and is at the same time a groundbreaking discovery. This combustion principle, which has a wide range of applications in numerous variants, particularly in the steel industry and in industrial burners for heat treatment, has unbeatable advantages. In contrast to conventional industrial burners, the sophisticated mixing of fuel gas, combustion air and recirculating exhaust gas in WS industrial burners avoids peak combustion temperatures in FLOX® operation. Thus, despite the use of high air preheating rates to significantly increase efficiency, the simultaneous increase in NOx emissions can be avoided. In addition, the homogeneous temperature distribution in the kiln ensures high-quality products and considerably reduced wear on the burners. These are all important factors for environmentally-oriented thinking, economic action and the production of high-quality products.

However, the potential of FLOX® technology is far from exhausted. In various national and international projects - some of which are supported by appropriate funding - the focus is on future fields of heat process and energy technology. For years, the focus has been on adapting our industrial burners to the special requirements of green fuels such as hydrogen, ammonia or methanol. 

Facts
  • Optimal for high process temperatures (above 850 °C / above 1,550 F).
  • Drastic reduction of thermal NOx emissions.
  • Improved life of burner components due to reduced thermal wear.
  • Enables highest air preheat ratios.
  • No flame supervision in FLOX® mode necessary.
Patent

»FLOX®« = »FLameless OXidation«: registered trademark and patented technology of WS Wärmeprozesstechnik GmbH. Potential NOx problems are finally defused and an energy-efficient and functionally reliable system operation for sustainable productivity is established.

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Flame | FLOX® Video
Flame | FLOX®
Flame Mode FLOX Fashion

Temperature scale from 600 °C to 2.100 °C

Effects

Flame Mode

Temperature Flame Mode | Zoom: 10 x 10 mm

OH-Intensity flame mode | Zoom: 10 x 10 mm

FLOX® Mode

Temperature FLOX® Mode | Zoom: 10 x 10 mm

OH-Intensity FLOX® Mode | Zoom: 10 x 10